Motor Lamination Stamping In China
At Lamnow, we provide cutting-edge motor lamination stamping solutions. We produce high-quality laminations, ensuring optimal performance and efficiency for your electric motors.
lamination stamping services
Precision And Innovation
Our stamping department is equipped with presses of various capacities to produce motor laminates with high-precision and strict tolerances.
Customized Stamping Electrical Steel Laminations
Customized stamping of electrical steel laminations offers tailored solutions for specific motor designs. Precision shaping ensures optimal performance, efficiency, and compatibility with unique requirements in diverse electrical applications.
Motor Laminations Of Progressive Stamping
Progressive stamping laminations are used for BLDC motors, AC motors, servo motors, linear motors, Inverse-speed motors, shaded pole motors, etc.
Stator Lamination Core Of Segmented Punching
Segmented stator laminations find wide applications in various areas, including electric vehicles, renewable energy systems, and industrial machinery.
Motor Iron Core Of High-Speed Stamping
BLDC, stepper, servo, induction, and PMSM motor lamination employ high-speed stamping. Widely used in automotive and industrial applications.
Axial Flux Punching Motor Stator Core
Brushless DC motor and Permanent magnet motor adopts axial flux punching, and axial flux motor stator is widely used in electric vehicles.
Stator And Rotor Stacks Of Compound Stamping
Compound stamping stator and rotor lamination stacks are widely applied in automotive powertrains, industrial machinery, and renewable energy.
Electrical Steel Laminations Of Rotary Notching
Large electrical steel laminations use rotary notching is a good choice. Commonly used in industrial machinery and automation systems.
Lamination Stacks Of Hybrid Stampings
The hybrid ram motor lamination is mainly for the motor lamination size with special requirements. It is suitable for small and medium batch production.
Stator Lamination Stacks Of Helical Stamping
The stator lamination stacks adopt helical stamping formed, which is mainly used in automobile wheel motors and alternator motors.
Lamination Stacks Stamping Capabilities
Progressive Stamping
In progressive stamping for motor laminations, a continuous strip of metal, usually made of silicon steel due to its magnetic properties, is fed through a series of dies and presses.
The dies are strategically designed to perform multiple operations sequentially with each stamping press stroke. These operations include cutting, bending, and shaping the metal strip to form the desired motor lamination shape.
The reduced material waste and increased production rates make progressive stamping a preferred choice for industries seeking to meet high-volume production quantities while maintaining cost efficiency.
Unlike traditional methods, the compound stamping process involves the simultaneous operation of tools on a single press stroke, enabling the creation of intricate and complex shapes.
This technique is particularly advantageous for motor laminations with intricate designs or shapes, enhancing efficiency and reducing production time.
The resulting motor laminations exhibit excellent flatness and concentricity, meeting the stringent requirements of medium and large electric motor applications.
Compound Stamping
Rotary Notching
Rotary notching is a cost-effective solution for large electric motor laminations and low-to-medium volume production.
This process eliminates the high tooling costs and extended lead times associated with traditional stamping methods.
Our CNC Rotary Notching press utilizes a servo-driven indexer capable of reaching speeds up to 1,200 strokes per minute. This high-speed capability, combined with precise position indexing tolerance, can produce fixed rotor laminates with a maximum outer diameter of 1250mm.
Hybrid Stamping combines various stamping techniques to achieve a balance of speed, precision, and flexibility. It is suitable for low-to-medium volume production.
This process meet motor lamination for stringent industry tolerances for concentricity, flatness, and hole locations.
The hallmark of efficiency, our tooling is designed for rapid manufacturing, providing a quick turnaround in weeks, not months, to meet the demands of dynamic production schedules.
Hybrid Stamping
Helical Stamping
The procedure involves punching elongated bands of sheet steel to create strip laminations with tooth and core back portions. These strip laminations are then spirally wound and integrated, forming a stator core with enhanced structural integrity.
This helical stamping approach not only streamlines production but also optimizes the stator’s magnetic properties, showcasing a novel technique that combines precision punching and spiral winding for superior performance in electric motors.
Stamping Related Lamination Services
Die Design
Different tooling options and proprietary dies are available for your stator and rotor with different cost investments to match your needs.
Prototyping
Laser cutting and wire-cutting electrical steel lamination prototype design and manufacture to meet your electric motor stator rotor stack needs.
Bonding
We provide glue dot, and full surface bonding electrical steel laminations, and provide the ideal bonding method for your motor cores.
Core Assembly
The motor core laminations stacking assembly includes laser welding, TIG welding, MIG welding, riveting, cleating, shaft insertion, blots, etc.
Insulation
We offer injection molding(plastic overmolding) and electrostatic epoxy powder coating processes to achieve motor iron core insulation.
Stator Winding
The stator winding include automatic winding or hand-winding processes ensure precision and reliability in coil placement.
Materials Used In Motor Laminations Stamping
Silicon Steel
This is the most widely used motor lamination material. Its high magnetic permeability and low core loss make it ideal. Silicon steel is often coated to minimize eddy current losses during operation. We provide 0.1mm – 1mm thickness lamination steel.
Cobalt Alloys
These cobalt alloys offer excellent wear, corrosion, and heat resistance and are known for their high saturation magnetization, making them suitable for high-performance motors where space and weight constraints are critical.
Nickel Alloys
We use nickel alloys to stamp parts. Because they’re highly permeable at low to moderate inductions, and they also do not possess high core losses, nickel-based alloys effective in shielding applications and certain types of transformers.
Thin-Gauge Electrical Steel
Motor laminations are produced by thin-gauge electrical steel employed for applications where minimizing core losses is crucial. Thinner gauges help reduce eddy current losses, improving motors’ overall efficiency.
Quality Control For Stamping Lamination
- Our commitment to motor lamination quality control is evident through our ISO 9001:2004 certification.
- Rigorous hardness testing using Rockwell and Vickers methods ensures the durability and material integrity of motor laminations.
- Utilizing advanced CMM and 2.5D measurement tools guarantees accurate assessments of flatness, surface profiles, and other critical parameters.
- Manual and automated visual inspections are conducted to identify surface defects, burrs, or irregularities that could impact the performance and aesthetics of motor laminations.
Reliable Electric Motor Stamping Manufacturer
As a reliable motor lamination stamping manufacturer, we prioritize precision and quality in every aspect of production. With a commitment to excellence, advanced technology, and adherence to industry standards, we deliver motor laminations that meet the highest specifications. Trust us for dependable solutions in the realm of electric motor components.
Build Your Stator&Rotor Stamping Knowledge
You’ll find the stamping electric motor lamination stacks resources with confidence on the Lamnow Blog.
Lamination Stamping FAQS
Motor lamination stamping offers precise shaping of thin steel sheets, optimizing magnetic properties for efficient energy conversion. This process enhances motor performance, reduces core losses, and allows for intricate designs, contributing to the overall efficiency, reliability, and compactness of electric motors.
Motor laminations find applications in various industries, including automotive, appliance manufacturing, robotics, renewable energy, and industrial machinery. These sectors utilize electric motors for diverse applications, driving efficiency and innovation.
Yes, we offer customization options to meet specific design and performance criteria, ensuring optimal results for diverse electric motor applications.
Material selection is influenced by factors like motor specifications, performance requirements, cost considerations, and specific application demands.
Finding The Stamping Electric Motor Laminations!
Lamnow offers custom metal stamping lamination services for clients. The motor lamination stacks are applied for electric motors, generators, and transformers. Contact us today to learn more about our motor lamination capabilities.