Industrial Motor Laminations In China
Our precision-engineered industrial motor lamination stacks are typically made from high-grade electrical steel, carefully stacked to form the core of electric motor assemblies.
Lamnow design laminations are designed to minimize core loss, optimize transformer, motor, or generator performance, and reduce overall system costs.
Customized Electrical Steel Laminations For Industrial Motors and Generators
Industrial motor laminations are crucial components in the construction of electric motors and contributors to the transformation of electrical energy into mechanical power. With advanced manufacturing techniques, we deliver bespoke solutions that meet the specific needs of diverse industries, ensuring reliable and high-performing motor assemblies. Our custom electric motor laminations apply to HAVCs, generators, appliances, power tools, robotics, and pumps.
Industrial Robotics Motor Laminations
Our manufacture of DC motors, servo motors, and stepper motors with electrical steel laminations applies to industrial robotics, which contributes to the precision and reliability of robotic systems.
Industrial Pumps Motor Laminations
We offer high-precision industrial pump motor laminations to provide the mechanical energy required. Whether induction, synchronous, permanent magnet, BLDC motors, or Variable Frequency Drives (VFD), we can meet clients needs.
HAVCs Motor Laminations For Industry
Our diverse laminations cater to HVAC motors, covering condenser fans, blowers, ECM, combustion, and compressor motors. These laminations ensure optimal performance, energy efficiency, and reliability in heating, ventilation, and air conditioning systems.
Generator Core Laminations For Industry
Lamnow excels in crafting precision generator core laminations for various applications, including residential, commercial, and industrial generators. We commit to streamlining product development and enhancing overall efficiency.
Industrial Fans Motor Laminations
The industrial fan motor laminations, typically made of materials like silicon steel, are crucial for enhancing efficiency and reducing energy losses.
Industrial Drones Motor Laminations
The industrial drone motors use BLDC (Brushless DC) motor laminations. These laminations enhance motor efficiency, reduce energy loss, and contribute to overall performance in drones.
Design And Manufacture Motor Laminations Capabilities For Industrial
Material Sourcing Expertise
Lamnow specializes in sourcing and providing expertise wide variety of materials, including 0.1mm -1mm thickness Non-Grain Oriented (NGO), Grain Oriented (GO), Cold Rolled Motor Lamination (CRML) steel, and 25 micorn Amorphous Metal Alloys.
Advanced Stamping Capabilities
Our extensive capabilities in advanced stamping processes include progressive stamping, compound stamping, rotary notch stamping, and axial punching. Global reach and capacity to handle diverse production requirements, showcasing versatility in manufacturing.
Enhanced Motor Performance and Quality
We focus on providing precision lamination solutions aimed at improving motor performance and minimise core loss, thereby enhancing overall motor efficiency. Commitment to helping clients achieve cost savings in the manufacturing process.
On-Time, In-Full Delivery
High-volume manufacturing facilities designed for quality and efficiency, ensuring the timely and complete delivery of client orders. Reliability in meeting production schedules and maintaining consistency in order fulfillment.
Offer Technical Support
Our dedicated design and engineering team is available to collaborate with clients throughout the entire product development process. Support provided from ideation to manufacturing, demonstrating a commitment to being a trusted partner in product design and development.
Other Superior Services
Lamnow offers a range of value-added services beyond basic lamination manufacturing, including annealing, bonding, welding, riveting, cleating, shaft-inserting, insulation coating, winding, die-casting, deburring, wire cutting, and laser cutting.
Stator And Rotor Laminations Fabrication Process For Industry Motor
Industrial Electric Motor Lamination Prototype
In our industrial electric motor lamination prototype process, precision is paramount. Leveraging advanced techniques, we employ both laser-cutting and wire-cutting methods.
Our process incorporates three wire-cutting speeds—low, middle, and high—to cater to diverse specifications. This versatility allows us to tailor prototypes with precision and efficiency.
The integration of laser cutting further enhances the intricacy and complexity we can achieve in motor laminations.
Committed to swift delivery, our lead time ranges from 7 to 15 days, ensuring prompt access to high-quality prototypes for our clients in the industrial electric motor sector.
Lamination Stacks Stamping For Industry Motor
Lamnow industrial electric motor lamination stamping process features progressive and compound stamping, single-slot notching, and axial flux stator punching, ensuring precision and versatility in meeting diverse requirements.
Our industrial motor lamination progressive die stamping process is a cutting-edge technique that enables efficient mass production of motor laminations. With each stroke, the silicon steel metal sheet progresses through multiple stages, undergoing shaping and forming, resulting in precise and uniform components crucial for high-performance electric motors.
The industrial motor lamination compound stamping process involves intricate fabrication by combining multiple stamping operations in a single stroke. Our automation punching press ensures the production of complex motor laminations with varying shapes and features, optimizing efficiency and precision in electric motor manufacturing.
The rotary notching process for industrial motor rotor and stator laminations is a single-operation notching lamination. Utilizing advanced servo control systems, our rotary notching machine creates seamless notches, reducing material waste and boosting motor performance. This technology is an economical choice for low-volume production or prototyping.
The industry pumps’ axial flux stator punching employs specialized stamping and rolling equipment, guided by a servo synchronous control system. This ensures precise groove stamping, consistent alignment, and diameter accuracy throughout, enhancing the disc stator in the pump’ performance.
In our industrial electric motor lamination bonding process, we prioritize durability and efficiency.
Our advanced bonding techniques include glue dot bonding and self-bonding technology. Glue dot bonding ensures precise adhesion with minimal material usage, enhancing the structural integrity of laminations.
On the other hand, full-surface bonding technology optimizes efficiency by a full-surface coating is applied externally to the electrical steel lamination, without the need for additional adhesives.
Both methods contribute to the production of robust motor laminations, meeting the stringent requirements of industrial applications.
Industry Electric Motor Lamination Bonding
Stacking Lamination For Industrial Motors
Motor laminations are thin parts that make up the cores of electric motors. Once manufactured, depending on the requirements of the end application, they would be stacked or bonded together to form the core.
We provide various lamination stacking methods to reduce eddy current losses, and low core losses, including interlocking, welding (utilizing laser welding, TIG welding, and MIG welding), riveting, cleating, and more.
This comprehensive approach allows us to cater to a wide range of specifications, providing our clients with motor laminations that excel in durability, strength, and performance across diverse industrial applications.
Our insulation techniques involve the precise application of insulating materials between laminations, preventing electrical conductivity and minimizing energy loss.
We utilize advanced methods like varnishing, epoxy coating, and insulation sheets to enhance insulation properties. This not only ensures the longevity and reliability of electric motors but also contributes to improved performance.
The careful selection of insulation materials and meticulous application processes are integral to meeting industry standards and optimizing the insulation effectiveness of motor laminations.
Our commitment to quality insulation processes underscores our dedication to delivering high-performance electric motor components for diverse industrial applications.
Industrial Motor Lamination Stacks Insulation
Stator Winding For Industry Motor
Our advanced stator winding techniques ensure optimal performance and efficiency in electric motors. We employ automated winding machinery to achieve consistent and precise winding patterns, enhancing the stator’s electromagnetic properties.
The use of high-quality copper wire conductors further contributes to improved conductivity and heat dissipation. Our process caters to various winding configurations, accommodating different motor specifications and applications.
In addition, we will provide manual winding according to customer requirements, skilled technicians can flexibly handle complex winding patterns and custom designs.
We specialize in both rotor aluminum die casting and rotor copper die casting, offering tailored solutions to meet diverse industrial requirements.
The die-casting method ensures intricate and uniform rotor designs, optimizing performance and efficiency.
Aluminum die casting provides lightweight yet durable rotors, ideal for various applications. Copper die casting, known for its excellent conductivity, is suitable for applications demanding higher performance.
Our commitment to advanced die-casting technologies ensures the production of high-quality rotor components that contribute to the reliability and efficacy of electric motors across a spectrum of industrial settings.
Rotor Die Casting For Industrial Motor
Quality Control For Industry Motor Stacks
- As a leading motor lamination supplier, we obtained ISO 9001 certification and have advanced inspection techniques to enhance the precision and reliability of the quality control process for industry motor lamination stacks.
- Use CMM for precise dimensional measurement of motor lamination stacks. Ensure that the dimensions of the laminations are within tight tolerances.
- Utilize 2D imaging systems for visual inspection and defect detection. Allows for high-speed inspection of surface defects, burrs, and overall quality.
- Use X-ray inspection to evaluate internal structures and bonding quality. Non-destructive testing method that reveals internal features, such as bonding integrity and alignment.
Industrial Laminations FAQS
Common materials for industrial motor laminations include silicon steel for its excellent magnetic properties and high permeability, nickel alloy, and cobalt alloy for specialized applications, thin-gauge electrical steel for reduced core losses, and amorphous metal alloy for enhanced efficiency through its non-crystalline structure.
Laminations are typically manufactured through a stamping or die-cutting process. This involves cutting and shaping thin sheets of magnetic material into specific shapes and sizes. The resulting laminations are then stacked together to form the motor core.
Beyond industrial motors, lamination customization extends to transformers, generators, magnetic coils, and various electrical devices. Custom manufacturer of motor laminations for specific applications including automotive((electric vehicles), power tools, home appliances, medical machines, drones, and aerospace.
Factors such as power requirements, speed, torque, efficiency, and environmental conditions should be considered. Additionally, the specific application and load characteristics play a crucial role in choosing the right industrial motor.
AC motors operate on alternating current, commonly used for high-power applications. DC motors, on the other hand, run on direct current and are often preferred for applications requiring precise speed control.
Elevate Quality with Advanced Industrial Laminations!
Enhance motor performance and reliability. Invest in precision with advanced industry motor laminations. Contact us to elevate your motor manufacturing!