Lamination Stacks For Shaded Pole Motor in China
Shaded pole motor laminations are widely used for various applications due to their simplicity and reliability. These motors find their place in small household appliances, fans, and other devices where low power and constant speed are essential.
We specialize in crafting precision-engineered electrical steel laminations that form the backbone of shaded pole motors. Our commitment to excellence, advanced manufacturing processes, and stringent quality control measures ensure that our laminations meet and exceed industry standards.
Customized Electrical Steel Laminations For Shaded Pole Motor
Our customized electrical steel laminations of shaded pole motors find application in household appliances, transportation, and industrial production areas, such as blenders, juicers, bread machines, refrigerators, fans, pumps, robotics, automotive electric windows, electric seat adjustment, wipers, braking systems, conveyor belts, elevators, cranes, etc.
Design And Manufacture Electric Motor Lamination Capabilities For Shaded Pole
Material Sourcing Expertise
Lamnow specializes in sourcing and providing expertise wide variety of materials, including 0.1mm -1mm thickness Non-Grain Oriented (NGO), Grain Oriented (GO), Cold Rolled Motor Lamination (CRML) steel, and 25 micorn Amorphous Metal Alloys.
Advanced Stamping Capabilities
Our extensive capabilities in advanced stamping services include progressive stamping, compound stamping, rotary notch stamping, and axial punching. Global reach and capacity to handle diverse production requirements, showcasing versatility in manufacturing.
Enhanced Motor Performance and Quality
We focus on providing precision lamination solutions aimed at improving motor performance and minimizing core loss, thereby enhancing overall motor efficiency. Commitment to helping clients achieve cost savings in the manufacturing process.
On-Time, In-Full Delivery
High-volume manufacturing facilities designed for quality and efficiency, ensuring the timely and complete delivery of client orders. Reliability in meeting production schedules and maintaining consistency in order fulfillment.
Offer Technical Support
Our dedicated design and engineering team is available to collaborate with clients throughout the entire product development process. Support provided from ideation to manufacturing, demonstrating a commitment to being a trusted partner in product design and development.
Other Superior Services
Lamnow offers a range of value-added services beyond basic lamination manufacturing, including annealing, bonding, welding, riveting, cleating, shaft-inserting, insulation coating, winding, die-casting, deburring, wire cutting, and laser cutting.
Rotor And Stator Laminations For Shaded Pole Motor Production Process
Shaded Pole Motor Lamination Prototype
We offer laser cutting and wire cutting services to meticulously craft stator rotor lamination prototypes with high accuracy.
The utilization of these methods ensures a streamlined production process, resulting in high quality prototypes for shaded pole motors.
Our commitment to excellence is the lead time of 7-15 days, allowing clients to swiftly assess and refine their designs.
This accelerated timeline is a testament to our dedication to providing rapid, reliable, and top-notch solutions for the development of shaded pole motor laminations.
Shaded Pole Motor Lamination Stamping
The progressive stamping process involves a series of coordinated stamping operations performed on a silicon steel strip, gradually forming the intricate shapes required for motor rotor stator cores.
Progressive stamping allows for the production of these laminations with minimal material waste and high-speed manufacturing. The precision and repeatability of the stamping process ensure uniformity in the motor’s performance.
This cost-effective and scalable method enables the mass production of shaded pole motor laminations, contributing to the reliability and widespread use of these motors in various applications.
After progressive stamping, strategic interlock points are created on the motor laminations, allowing them to seamlessly stack into cores.
This interlock point, whether in a rectangle point or round circular shape point, facilitates the self-interlock of the lamination from the rotor and stator lamination core.
The laminations are arranged in a way that minimizes magnetic losses and maximizes efficiency during operation. Precision in the laminates stacking process ensures uniform air gaps between laminations, crucial for the motor’s stability and performance.
This method enhances the motor’s magnetic flux and minimizes energy losses, contributing to the overall effectiveness of shaded pole motors.
Shaded Pole Core Lamination Stacking
Shaded Pole Motor Stator Coil Winding
During the shaded pole motor stator coil winding process, insulated copper wire is intricately wound around the stator poles, creating the electromagnetic field essential for motor operation.
Precision in coil winding ensures uniform distribution of turns, contributing to stable and reliable motor performance.
Our automated winding process is essential for achieving the desired magnetic flux and minimizing energy losses. It is widely used in various applications where simplicity and reliability are paramount.
Quality Control For Shaded Pole Motor Iron Core
- As a professional electric motor stator and rotor lamination manufacturer in China, we implement strict quality control on motor stator laminations and rotor laminates to meet customer needs.
- Verify that the materials used for the iron core meet the specified standards and are free from defects.
- 2D projector and CMMs measure the dimensions of the iron core components to ensure they meet the design specifications.
- Check for proper alignment and spacing between laminations to prevent issues such as eddy current losses.
- Perform a visual inspection to identify any visible defects, such as cracks, dents, or uneven surfaces.
- Maintain detailed records of the quality control process, including inspection results and any corrective actions taken.
Shaded Pole Laminations FAQS
Silicon steel is chosen for its high magnetic permeability and low core loss characteristics. These properties contribute to efficient energy transfer and reduced energy losses in the motor.
Shaded pole motors are often used in applications with low power requirements, such as small fans, household appliances (like refrigerators, ovens, and exhaust fans), and some pump systems.
Shaded pole motor laminations are simple in design, cost-effective, and reliable. They are suitable for applications where lower power output and steady, continuous operation are sufficient.
At our company, we can custom many types of laminations, such as servo motors, stepper motors, induction motors, BLDC motors, AC motors, DC motors, universal motors, tubular motors, permanent magnet motors, linear motors, generators, etc.
Coatings such as varnish or insulation materials are applied to prevent corrosion and improve the durability of laminations. These coatings also provide electrical insulation between the laminations.
Choose Our Premium Shaded Pole Motor Laminations!
Ready to take your shaded pole motors to the next level? Please contact us now to discuss your requirements, request a quote, or learn more about how our good quality laminations can benefit your applications.