E-Mobility Motor Laminations In China

As the demand for sustainable and eco-friendly transportation solutions continues to rise, E-Mobility motor laminations have become a focal point in the burgeoning electric vehicle (EV) and renewable energy industry.

Lamnow is a professional eMobility lamination supplier in China, that provides high-performance, cost-effective electric motor, generator, and transformer core laminations.

Customized Electrical Steel Laminations For E-Mobility Motor

We offer customized stator and rotor lamination services for your electric mobility. Whether you need silicon steel laminations, amorphous motor laminations, or axial flux motor stator laminations for your eMobility applications, our wide electric motor lamination solutions ensure optimal performance, energy efficiency, and durability.

adhesive lamination for electric vehicle motor

Electric Vehicles Motor Laminations

Our precision-engineered Backlack bonding laminations, segmented stator laminations, and axial flux motor stator cores enhance new energy vehicle-driven performance and efficiency.

hub motor laminations

Electric Vehicles Hub Motor Laminations

The self-bonding laminations, disk motor laminations, and amorphous laminations can elevate in-wheel motor efficiency and durability. Our electric hub motor can tailored, including size, and shape.

HEV motor laminations

Hybrid Electrical Vehicle Motor Laminations

Customized for hybrid electrical vehicle(HEV) applications, our electrical machine laminations contribute to efficient power distribution, enhanced fuel economy, and reduced emissions.

electric tricycle motor lamination stacks

Electric Tricycle Motor Lamination Stacks

These rotor or stator lamination stacks engineered for compact efficiency enhance the performance of tricycle motors, ensuring smooth rides and optimal energy utilization.

electric bikes motor lamination stacks

Motor Laminations For Electric Bikes

Optimize electric bike performance with our tailored motor rotor and stator laminations to ensure efficient power delivery, extended battery life, and a smoother riding experience.

electric hoverboard motor lamination stacks

Electric Hoverboard Motor Laminations

Our precision-engineered high-quality electric hoverboard motor laminations ensure efficient power delivery and enhance performance, responsiveness, and overall safety.

electric scooter motor lamination stacks

Electric Scooter Motor Laminations

BLDC motor laminations in electric scooters have high magnetic permeability and low core loss. Our laminations contribute to extended battery life, increased power and torque, and a smoother ride.

Design And Manufacture Capabilities For Electric Mobile Motor Core Laminations

Material Sourcing Expertise

Lamnow specializes in sourcing and providing expertise wide variety of materials, including 0.1mm -1mm Non-Grain Oriented (NGO), Grain Oriented (GO), Cold Rolled Motor Lamination (CRML) steel, and 25 micorn Amorphous Metal Alloys.

Advanced Stamping Capabilities

Our extensive capabilities in advanced stamping processes include progressive stamping, compound stamping, rotary notch stamping, and axial punching. Global reach and capacity to handle diverse production requirements, showcasing versatility in manufacturing.

Enhanced Motor Performance and Quality

We focus on providing precision lamination solutions aimed at improving motor performance and minimise core loss, thereby enhancing overall motor efficiency. Commitment to helping clients achieve cost savings in the manufacturing process.

On-Time, In-Full Delivery

High-volume manufacturing facilities designed for quality and efficiency, ensuring the timely and complete delivery of client orders. Reliability in meeting production schedules and maintaining consistency in order fulfillment.

Offer Technical Support

Our dedicated design and engineering team is available to collaborate with clients throughout the entire product development process. Support provided from ideation to manufacturing, demonstrating a commitment to being a trusted partner in product design and development.

Other Superior Services

Lamnow offers a range of value-added services beyond basic lamination manufacturing, including annealing, bonding, welding, riveting, cleating, shaft-inserting, insulation coating, winding, die-casting, deburring, wire cutting, and laser cutting.

Stator And Rotor Laminations Fabrication Process For E-Mobility Motor

Electric Mobility Lamination Prototype Services

lamination bonding prototype

Our e-mobility lamination prototype exemplifies cutting-edge technology, utilizing both laser-cutting and wire-cutting techniques to achieve precision and efficiency.

Laser cutting enables intricate designs and precise detailing, while wire cutting ensures accuracy in shaping complex profiles.

Moreover, our streamlined production process guarantees a swift turnaround, with a lead time ranging from 7 to 15 days. This efficiency is paramount in meeting the fast-paced demands of the electric mobility industry, facilitating rapid prototyping and testing.

Electric Lamination Stamping

We employ cutting-edge techniques such as progressive stamping, compound stamping, and rotary notching to in-house manufactured high-precision and efficient e-mobility motor laminations.

progressive stamping for motor lamination

We employ progressive stamping E-Mobility motor laminations to ensure precision and efficiency. The high-speed punching press machine stampings electrical steel laminations in a step-by-step manner, achieving tight tolerances and consistent quality. This process is efficient and cost-effective for high-volume production of EV laminations.

Our automation compound stamping merges multiple processes into a single stroke, enhancing efficiency and accuracy in electric mobility motor lamination production. This technique streamlines operations, reducing materials waste, time, and costs while ensuring tight tolerances.

In a single notching electric mobile lamination process, the rotary notching machine incorporates servo control systems and creates seamless notches in a single operation. This technology reduces material waste and enhances overall motor performance. It is an economical choice for low-volume production or prototyping.

E-mobility axial flux stator punching employs specialized stamping and rolling equipment, guided by a servo synchronous control system. This ensures precise groove stamping, consistent alignment, and diameter accuracy throughout, enhancing disc stator in electric vehicles’ performance.

Lamnow employs state-of-the-art glue dot adhesive and Backlack self-bonding(full surface bonding) techniques.

This innovative approach ensures a secure and durable bond between laminations, enhancing structural integrity and reducing vibration for electric vehicle motors.

The glue dot bonding provides precision adhesion while self-bonding varnish technology enhances the mechanical strength of laminations.

This lamination bonding process results in motors with improved efficiency, reduced noise, and extended durability.

E-Mobile Motor Lamination Bonding

full face bonding lamination

E-Mobility Motor Lamination Stacking

welding motor stators

Motor lamination stacking is a crucial aspect in the production of electric vehicle motors, ensuring efficient and reliable performance.

Interlocking, a method where laminations fit together seamlessly, minimizes energy loss and enhances magnetic properties.

Laser welding ensures precision by fusing laminations with minimal heat impact. TIG (Tungsten Inert Gas) welding offers a clean and precise alternative, while MIG (Metal Inert Gas) welding provides efficiency in mass production.

Riveting involves securing laminations with rivets, ensuring structural integrity. Cleating, a method where laminations are stamped with protrusions, facilitates interlocking. Bolt stacking involves using bolts to hold laminations together, offering flexibility in disassembly.

The epoxy powder coating method involves applying an insulating layer of epoxy powder to the laminations, creating a robust barrier against corrosion, moisture, and wear. The electrostatic application process ensures even coverage, promoting uniform protection.

Epoxy coatings are known for their high dielectric strength, crucial for insulating motor components. Additionally, epoxy’s thermal resistance enhances the motor’s efficiency by withstanding elevated temperatures during operation.

This coating not only safeguards the motor against environmental factors but also contributes to the longevity and reliability of electric vehicle propulsion systems.

Epoxy Powder Coating For E-Mobility Motor Lamination Stacks

e-mobility motor lamination epoxy powder coating

Electric Mobile Motor Stator Coil Winding

electric mobile motor stator coil winding

Motor stator coil winding involves carefully winding copper wire around the stator’s core to create electromagnetic coils.

Precision in coil winding is essential for optimal motor performance, we employ lap winding and wave winding methods to contribute to the reliability and effectiveness of electric mobile motors.

In addition, we offer automated winding and manual winding to ensure consistency and accuracy in the winding process, minimizing the risk of errors.

Quality Control For E-Motor Lamination

quality control for laminations

E-mobile Laminations FAQS

Laminations help reduce eddy current losses, which can occur when a magnetic field induces currents in the motor’s metallic components. This, in turn, enhances the overall efficiency of the electric motor.

Motor laminations are utilized in various industries beyond electric vehicles. They are integral components in automotive, home appliances, HVAC systems, industrial machinery, aerospace, rail transportation, and renewable energy applications.

Amorphous lamination offers significant benefits for new energy vehicles, enhancing efficiency and performance. With lower core losses and improved magnetic properties compared to traditional silicon steel, amorphous lamination contributes to increased energy efficiency, reduced heat generation, and overall improved sustainability in electric vehicle propulsion systems.

New energy vehicles often use axial flux motor laminations due to their compact design and improved power density. Axial flux motors offer a high torque-to-weight ratio, enabling efficient power delivery in electric vehicles. Their compact size and lightweight nature make them well-suited for applications with limited space, enhancing overall vehicle performance.

Self-adhesive technology streamlines electric vehicle motor assembly, eliminating the need for mechanical fasteners. This enhances production efficiency, reduces weight, and allows for more flexible and compact motor design in the automotive industry.

Flat wire motors offer compact design, high torque density, and superior heat dissipation, making them ideal for new energy vehicles. Their efficient performance and low profile enable enhanced powertrain integration and increased vehicle range. With advancements in electric vehicle technology, flat wire motors are poised to play a crucial role in shaping the future of transportation.

The thickness of laminations significantly influences motor performance. Thinner laminations of various motor types like DC and AC, synchronous and asynchronous, permanent magnet and induction, and axial flux, reduce core losses, enhancing overall motor efficiency.

E-Mobility With Premium Motor Laminations!

Revitalize your electric mobile motor technology by choosing our high-quality laminations. Maximize energy efficiency, ensure durability, and contribute to a greener future.