Compound Stamping Motor Laminations
Harnessing precision engineering and advanced technology, we offer compound stamping motor laminations that ensure motor, generator, and transformer efficiency, energy consumption, and durability.
compound stamping services
Precision And Innovation
Our stator and rotor lamination stacks apply to industry, wind power generators, electric driven vehicles, and rail transportation. Trust us for quality, reliability, and innovation in every stamped component.
Custom Compound Punching Electrical Steel Laminations
Lamnow offers custom electric motor lamination stacks, including size, shape, and pattern. Our motor lamination stamping process utilizes precision-cut laminations to ensure a consistent product.
Industry Motor Lamination For Compound Punching
The industrial fans, mixer grinder, compressor, cooler, and agricultural pump rotor and stator laminations employ compound stamping.
Compound Stamping EVs Driven Motor Laminations
Compound punching electric heavy trucks, high-speed passenger cars, automotive in-wheel, and electric vehicles motor lamination stacks.
Transportation Motor Lamination For Compound Punching
Compound stamping electrical steel laminations for forklifts, bulldozers, cranes, crawler loaders, heavy vehicles, off-road equipment, and diesel motors.
Wind Power Generators Of Compound Stamping
Wind power generators, fire power generators, etc renewable energy area electrical machine laminations use compound die stamping.
Traction Motor Laminations For Compound Stamping
Through advanced stamping elevator traction motor laminations, ensuring reliability and optimal functionality for vertical transportation systems.
High Voltage Motor Laminations For Compound Stamping
Our precision-engineered high-voltage motor laminations guarantee optimal performance, reliability, and efficiency for demanding high-voltage applications.
- High Voltage Motor Laminations
Design And Manufacture Compound Dies
Step into a realm of unparalleled precision with our compound stamping tooling design and manufacturing capabilities. Harnessing cutting-edge technology, we specialize in crafting intricate and high-performance dies that redefine industry standards.
Our skilled team employs advanced wire EDM cutting and grinding techniques in the meticulous fabrication of tooling, ensuring the utmost precision and durability.
With a commitment to excellence, our engineers leverage their expertise to design and manufacture dies tailored to your specific requirements.
Whether it’s intricate designs or large-scale production, our compound stamping dies stand as a testament to innovation, quality, and the pursuit of perfection in every detail.
Compound Stamping Capabilities For Motor Lamination Stacks
Our compound precision stamping process produces a complete motor lamination in one action. The laminated core with superior concentricity and flatness and is a good choice for medium and large production.
The process begins with the selection of high-quality electrical steel sheets. Silicon steel is commonly chosen due to its excellent magnetic properties and ability to minimize energy losses.
In the lamination stamping phase, the selected thin-gauge electrical steel is automotive fed through a stamping press. This press is equipped with intricate dies that cut and shape the sheets into the desired lamination design. The precision of this step is crucial for maintaining the required tolerances.
The stamped laminations are then employed in bonded and stacked to form the core. The stacking arrangement is designed to optimize magnetic flux and minimize core losses.
Advantages of Compound Stamping Motor Core Laminations
The compound stamping process for motor laminations offers several advantages, contributing to the overall efficiency and performance of electric motors. Here are the key benefits associated with the use of compound stamping:
Tight Tolerances
The use of advanced stamping presses enables us to produce precision stator and rotor components with tight tolerances, high accuracy, repeatability, and reliability.
Cost Effective
Compound stamping allows for the integration of multiple operations into a single die, which can result in lower tooling costs compared to having separate dies for each operation.
Faster Production
The ability to perform multiple operations in a single stroke speeds up the production process, leading to increased throughput and reduced manufacturing costs.
Material Savings
The precision and efficiency of compound stamping help reduce material waste by minimizing errors and optimizing the use of raw materials.
Mass Production
Compound stamping is suitable for large motor lamination production, meeting the demands of large-scale manufacturing.
Consistent Quality
The controlled and automated nature of the compound stamping process ensures consistent quality in the production of motor laminations.
Materials Used In Compound Stamping Laminations
Electrical steel is used in motor stator and rotor core laminations compound die stamping, such as non-grain-oriented silicon steel. Silicon steel, known for its magnetic properties, is commonly employed to enhance magnetic flux and reduce eddy current losses during motor operation.
Compound Punching Quality Control
- A comprehensive quality control system not only enhances the reliability and performance of compound stamped motor laminations but also contributes to the overall efficiency and durability of electric motors in various applications.
- Employ CMM inspect precision in the stamping process is monitored to maintain consistent dimensions and tight tolerances, preventing any deviation that may affect motor efficiency.
- Advanced testing methods, such as magnetic flux measurement and eddy current testing, are employed to identify any irregularities or defects in the laminations.
- The integrity of insulation coatings is verified through dielectric strength tests to guarantee resistance to electrical breakdown.
- The integrity of insulation coatings is verified through dielectric strength tests to guarantee resistance to electrical breakdown.
Compound Die Stamping Related Lamination Services
Progressive Stamping
This process produces a complete part with no secondary operation. Suitable to mass-produce motors, generators, and transformers.
Rotary Notching
Single notching on electrical steel laminations ensures precise cuts, facilitating efficient motor assembly and optimizing magnetic performance in electrical applications.
Prototyping
Laser cutting and wire-cutting electrical steel lamination prototype to meet your electric motor stator rotor stack needs. Our rapid prototyping delivery times are as fast as 15 days.
Bonding
We use bonding varnishes to achieve glue dot, and full surface bonding electrical steel laminations, and provide the ideal bonding method for your electric motor iron cores.
Stacking
Lamination stacking is done after stamping to assemble the individual laminations. The methods include laser welding, TIG welding, MIG welding, riveting, cleating, bolt, etc.
Insulation
We offer epoxy resin coating processes to achieve motor iron core insulation. They are applied to prevent electrical losses and ensure efficient energy transfer within the laminations.
Compound Stamped Lamination China Manufacturer
With a commitment to precision and quality, we stand out as your preferred stamped motor stator and rotor lamination manufacturer. Our state-of-the-art facilities, rigorous quality control, and expertise ensure consistently high-performance laminations. Trust us for reliable, efficient, and custom solutions that meet your unique motor requirements.
Build your compound stamping electric Motor Laminations knowledge
You’ll find the compound stamping motor stator and rotor lamination stacks resources with confidence on the Lamnow Blog.
Compound Punching FAQS
Compound stamping is particularly advantageous for motors with complex geometries, such as those used in high-efficiency electric vehicles, industrial machinery, and other applications requiring precise and intricate lamination industry.
Compound stamping plays a crucial role in achieving high motor performance by ensuring precise lamination shapes, minimizing energy losses, and optimizing the magnetic properties of the motor core. This contributes to improved efficiency and reliability of the motor.
While compound stamping is highly efficient for high-volume production, it may not be as cost-effective for low-volume runs. In such cases, alternative stamping methods or manufacturing processes might be more suitable.
Compound stamping and progressive die stamping involve a sequence of dies, but the key difference lies in the complexity of the operations. Compound stamping uses multiple dies simultaneously to shape intricate features, while progressive stamping relies on a sequential process with a single operation at each die for simpler parts.
For inquiries and orders, please contact our sales team at [email/contact information]. We’ll be happy to assist you with your motor core lamination stamping needs.
Premium Compound Stamping Laminations For Motor!
Explore our high-quality compound stamping solutions for enhanced magnetic flux and durability. Contact us now to revolutionize your electric motors and drive superior performance in your applications.