Lamination Stacks For Linear Motor in China
Linear motor laminations are the foundational elements that shape the efficiency and performance of linear motors. These laminations are thin electrical steel layers stacked together, creating the linear motor core.
As a professional motor manufacturer based in China, we specialize in crafting top-tier linear motor laminations. Whether you’re in the rail transportation, aerospace, or industrial sectors, our expertly crafted laminations ensure optimal performance and efficiency.
Customized Electrical Steel Laminations For Linear Motor
We offer customized electrical steel laminations for linear motors in diverse applications. These laminations are widely used in industry automation, robotics, digital scanners, printers, electronic equipment, and transportation(such as maglev trains, subways, and high-speed road automotive).
Design And Manufacture Linear Electric Motor Lamination Capabilities
Material Sourcing Expertise
Lamnow specializes in sourcing and providing expertise wide variety of materials, including 0.1mm -1mm thickness Non-Grain Oriented (NGO), Grain Oriented (GO), Cold Rolled Motor Lamination (CRML) steel, and 25 micorn Amorphous Metal Alloys.
Advanced Stamping Capabilities
Our extensive capabilities in advanced stamping services include progressive stamping, compound stamping, rotary notch stamping, and axial punching. Global reach and capacity to handle diverse production requirements, showcasing versatility in manufacturing.
Enhanced Motor Performance and Quality
We focus on providing precision lamination solutions aimed at improving motor performance and minimizing core loss, thereby enhancing overall motor efficiency. Commitment to helping clients achieve cost savings in the manufacturing process.
On-Time, In-Full Delivery
High-volume manufacturing facilities designed for quality and efficiency, ensuring the timely and complete delivery of client orders. Reliability in meeting production schedules and maintaining consistency in order fulfillment.
Offer Technical Support
Our dedicated design and engineering team is available to collaborate with clients throughout the entire product development process. Support provided from ideation to manufacturing, demonstrating a commitment to being a trusted partner in product design and development.
Other Superior Services
Lamnow offers a range of value-added services beyond basic lamination manufacturing, including annealing, bonding, welding, riveting, cleating, shaft-inserting, insulation coating, winding, die-casting, deburring, wire cutting, and laser cutting.
Rotor And Stator Laminations For Linear Motor Production Process
Linear Motor Lamination Prototype
Our linear motor lamination prototype process combines precision and efficiency, utilizing state-of-the-art laser cutting and wire cutting technologies.
Our advanced laser cutting ensures the accurate shaping of silicon steel laminations, while wire cutting guarantees intricate designs with minimal material wastage.
With a commitment to rapid development, our lamination prototype lead time ranges from 7 to 15 days, ensuring swift delivery without compromising on excellence.
Linear Motor Lamination Stamping
Progressive stamping is a high-speed, automated metalworking process used for the mass production of linear motor core laminations.
This technique ensures consistent and accurate stamping of parts, improving overall productivity and minimizing material waste. It is a cost-effective and reliable high-volume production solution.
In addition, our high-speed punching machine can be segmented stamping linear motor core laminations to reduce energy loss and enhance magnetic properties.
In motor lamination manufacturing, we also offer compound stamping and rotary notching processes for medium and large laminations to meet all over the world client needs.
Our approach incorporates a self-bonding process, where laminations are securely joined without the need for external adhesives.
This innovative technique ensures enhanced structural integrity, minimizing the risk of delamination and improving overall performance.
Lamnow offers EB548, and EB549 bonding varnish to coating electrical steel. This backlack self-adhesive technology not only streamlines production but also low iron core losses.
Through our advanced linear motor lamination bonding process, we strive to provide efficient, durable, and technologically advanced solutions for our clients.
Lamination Bonding for Linear Motor
Core Lamination Stacking For Linear Motor
Our linear motor lamination stacking approach involves meticulous interlocking of laminations, ensuring a secure and stable structure. This interlocking mechanism enhances mechanical strength and minimizes vibration, contributing to the linear motor’s overall reliability.
Additionally, we employ state-of-the-art welding processes to firmly bind the laminations, further fortifying the assembly. The welding technique enhances the structural integrity, creating a robust foundation for the linear motor’s functionality.
This meticulous combination of interlocking and welding not only facilitates efficient energy transfer but also increases the motor’s longevity and durability.
In this advanced epoxy powder coating insulation process, a thin and uniform layer of epoxy resin is applied to the laminations, forming a protective insulation barrier.
This coating effectively shields the laminations from environmental factors, preventing corrosion and minimizing the risk of electrical short circuits.
The epoxy coating also enhances the overall insulation properties, contributing to improved efficiency and reliability of the linear motor.
With its exceptional dielectric strength and resistance to wear, this insulation technique ensures a robust and durable solution for various industrial applications.
Epoxy Powder Coating Insulation For Linear Motor Lamination
Quality Control For Linear Motor Iron Core
- Use precision CMM measuring tools to check the dimensions of the iron core components. Ensure that the core's dimensions conform to the design specifications.
- Inspect the surface finish of the iron core for any scratches, dents, or irregularities.
- Perform magnetic testing to ensure that the iron core exhibits the desired magnetic properties. Check for uniformity in magnetic flux distribution.
- Maintain comprehensive documentation for each iron core, including materials used, manufacturing processes, and inspection results.
Linear Lamination Stacks FAQS
Common materials include electrical steel (silicon steel) due to its excellent magnetic properties. This material helps minimize core losses and enhances the overall efficiency of the linear motor.
There are two types of linear motors: iron core and ironless core linear motors. Unlike rotary motors, which produce rotational motion, linear direct drive motors generate linear motion directly. They eliminate the need for mechanical conversion mechanisms like gears or belts, offering a more direct and efficient means of achieving linear motion.
Some advantages of linear motor iron cores include high precision, rapid response times, direct linear motion without mechanical components, better efficiency in certain applications, and the ability to achieve high accelerations and decelerations.
Linear motor cores find applications in various industries, including manufacturing, automation, transportation (such as high-speed trains and maglev systems), semiconductor manufacturing equipment, robotics, and medical devices.
Factors to consider include force requirements, speed, precision, environmental conditions, size constraints, and the overall application’s specifications. Consulting with our experts can help determine the most suitable linear motor for a given application.
Choose Cutting-Edge Linear Motor Laminations!
Are you ready to revolutionize your linear motor systems? Our state-of-the-art Linear Motor Laminations are engineered for unparalleled performance, efficiency, and reliability. Contact our dedicated team at the website to discuss your specific requirements, request samples, or get a personalized quote.