Lamination Stacks For High Voltage Motor in China
As a leading motor manufacturer based in China, we specialize in producing top-notch laminations for motors, generators, and transformers. Our commitment to precision engineering and cutting-edge technology ensures that our high-voltage motor laminations meet the highest industry standards.
With a relentless dedication to quality and customer satisfaction, we take pride in being your trusted partner for all your motor and transformer core lamination needs.
Custom Electric Steel Laminations For High Tension Motor
Our high-quality rotor or stator core laminations optimize synchronous, asynchronous, winding, squirrel cage high-voltage motor performance. Our custom solutions cater to diverse application sectors, including rail transportation, industrial machinery, medical equipment, communication equipment, oil and gas, renewable energy, and the electric power field.
Lamnow customized electrical steel laminations for the key application areas of high voltage motors including transformers, generators, industrial robots, pumps, fans, air conditioners, reels, electric vehicles, high-speed railways, urban rail transit, turbines, compressors, boilers, conveyor belts, blowers, mills, crushers and shredders, and cutting machine tools.
Design And Manufacture High Voltage Electric Motor Lamination Capabilities
Material Sourcing Expertise
Lamnow specializes in sourcing and providing expertise wide variety of materials, including 0.1 mm -1 mm thickness Non-Grain Oriented (NGO), Grain Oriented (GO), Cold Rolled Motor Lamination (CRML) steel, and 25 micorn Amorphous Metal Alloys.
Advanced Stamping Capabilities
Our extensive capabilities in advanced stamping services include progressive stamping, compound stamping, rotary notch stamping, and axial punching. Global reach and capacity to handle diverse production requirements, showcasing versatility in manufacturing.
Enhanced Motor Performance and Quality
We focus on providing precision lamination solutions aimed at improving motor performance and minimizing core loss, thereby enhancing overall motor efficiency. Commitment to helping clients achieve cost savings in the manufacturing process.
On-Time, In-Full Delivery
High-volume manufacturing facilities designed for quality and efficiency, ensuring the timely and complete delivery of client orders. Reliability in meeting production schedules and maintaining consistency in order fulfillment.
Offer Technical Support
Our dedicated design and engineering team is available to collaborate with clients throughout the entire product development process. Support provided from ideation to manufacturing, demonstrating a commitment to being a trusted partner in product design and development.
Other Superior Services
Lamnow offers a range of value-added services beyond basic lamination manufacturing, including annealing, bonding, welding, riveting, cleating, shaft-inserting, insulation coating, winding, die-casting, deburring, wire cutting, and laser cutting.
Stator And Rotor Laminations For High Tension Motor Production Process
High Voltage Motor Lamination Stacks Prototype
Our high-voltage motor lamination prototype process encompasses cutting-edge technologies such as single-slot punching, laser cutting, and wire cutting.
Single-grove punching employs servo control systems to create laminations with a single, precisely punched slot, ensuring optimal performance and minimal energy loss in high-voltage motors.
Laser cutting employs advanced laser technology to precisely shape the motor laminations, providing intricate designs and minimizing material waste.
Wire cutting, a precise method using wire electrodes, ensures accuracy in shaping the laminations.
Our lamination rapid prototype lead time of 7-15 days underscores our commitment to delivering rapid and high-quality solutions.
Our high-tension motor lamination stamping process includes compound stamping, rotary notching, and progressive stamping.
Compound stamping involves simultaneous shaping and piercing of laminations, enhancing precision and efficiency. It is cost-effective for medium and large laminations.
Rotary notching precisely notches the laminations to accommodate winding coils, ensuring seamless integration into high-tension motors.
Progressive stamping, a continuous process, enables the production of intricate and complex designs with speed and accuracy. High-speed segmented punching high-voltage laminates are economical for high-volume production.
This advanced stamping process underscores our commitment to delivering top-notch solutions for high-tension motor applications.
High Tension Motor Lamination Stamping
Lamination Stacking For High Voltage Motor
In our high-voltage motor lamination stacking process, we employ a versatile range of techniques to ensure optimal performance and durability.
Our core assembly methods include interlocking, gluing, self-bonding, laser welding, TIG welding, MIG welding, riveting, and cleating.
Interlocking laminations provide a secure fit, enhancing structural integrity, while gluing and self-bonding methods offer robust adhesion for stable lamination stacking.
Laser welding, TIG welding, and MIG welding techniques provide precision and strength in joining laminations. Additionally, riveting and cleating options offer mechanical stability for demanding high-voltage motor applications.
Our high-tension motor stator winding process is meticulously designed to meet the exacting demands of robust and reliable motor systems.
Employing advanced techniques and automation winding machines, our winding process ensures precision and durability. Each coil is expertly copper wire wound around the stator core, maintaining uniformity and optimal electrical performance.
The winding process is tailored to accommodate the specific requirements of high-tension applications, adhering to stringent quality standards.
High Tension Motor Stator Winding
Quality Control For High Voltage Motor Iron Core
- Thoroughly examine the raw materials used in the iron core production, checking for compliance with specifications and standards.
- Implement advanced CMM inspection tools to verify the accuracy and consistency of core dimensions.
- Inspect the laminations for any defects, such as burrs, warping, or misalignments.
- If welding or bonding methods are used in the core assembly, ensure the integrity of these joints through non-destructive testing methods, such as visual inspection, X-ray, or ultrasonic testing.
High Voltage Laminations FAQS
The key advantages of high-voltage motor cores include increased power output, improved efficiency, and the ability to transmit power over longer distances. These motors are essential for applications demanding higher performance and reliability.
Our high-voltage motor laminations are engineered with precision to minimize energy losses and improve the overall efficiency of electric motors. The design and materials used contribute to reduced eddy current losses and enhanced performance, leading to greater energy savings.
Our laminations are typically crafted from high-quality magnetic materials such as silicon steel or other alloys that possess excellent magnetic properties. These materials are chosen for their ability to reduce core losses and enhance the efficiency of the motor.
High-voltage motors find applications in a wide range of industries, including manufacturing, energy, utilities, petrochemicals, and more. They are often employed in scenarios where high power output and efficient performance are critical.
Choosing the right laminations depends on various factors, including the motor specifications, voltage requirements, and the intended application. Contact our experts, and we’ll assist you in selecting the most suitable high-voltage motor laminations based on your specific needs.
Elevate Your Power with High-Voltage Motor Laminations!!
Ready to take your power systems to the next level? Contact us now to discuss your specific requirements, and let our team of experts guide you toward the perfect high-voltage motor laminations tailored to your needs.