Amorphous Motor Lamination In China

As a distinguished and professional motor lamination manufacturer, we deliver electrical steel laminations and amorphous motor laminations that meet the exacting standards of our clients.

With a commitment to precision engineering and advanced technology, positions us as the go-to source for premium amorphous motor laminations in China.

Customized Amorphous Alloy Laminations For Electric Motor And Transformer

Lamnow excels in crafting tailored amorphous alloy laminations for electric motors, generators, and transformers, enhancing energy efficiency. These customized iron core laminations find applications in electric vehicles, renewable energy systems, and power distribution. Our specialized services ensure optimal performance, meeting the unique requirements of diverse industries.

amorphous alloy motor iron core

Amorphous Alloy Motor Iron Core

Due to its higher speed, higher frequency, high permeability, and low temperature. It is suitable for electric vehicles, power tools, home appliances, medical, military, drone, and robotic.

amorphous axial flux motor stator laminations

Amorphous Axial Flux Motor Stator Laminations

The axial motor stator amorphous alloy core has a small size, higher efficiency, and higher power density. It is widely used in generators, electric vehicle hub motors, and renewable energy motors.

segmented amorphous stator laminations

Segmented Amorphous Stator Laminations

The segmented stator laminations solve the problem of volume and efficiency used in home, business, car air conditioning compressor motors, UAV motors, and robotics motors.

switch reluctance motor amorphous laminations

Switch Reluctance Motor Amorphous Laminations

The high magnetic permeability of the new amorphous material can optimize the operating characteristics of the reluctance motor, and is widely used in drones and new energy areas.

amorphous alloy core for high-speed motor

Amorphous Alloy Core For High-Speed Motor

High-efficiency, energy-saving, lightweight, and noiseless high-speed spindle motors using new amorphous materials are suitable for industries, military, and environmental protection.

transformer amorphous alloy core

Transformer Amorphous C or EI Type Core Laminations

We offer amorphous C or EI-type core laminations for transformers. these magnetic cores use amorphous materials to reduce iron losses and elevate transformer performance.

Design And Manufacture Capabilities Of Amorphous Motor Lamination Stacks

Material Sourcing Expertise

Lamnow specializes in sourcing and providing expertise wide variety of magnet materials, including amorphous metal alloy, electrical steel, nickel alloy, and cobalt alloy.  The steel lamination thickness is 0.1mm – 1 mm; The amorphous alloy thickness is 0.025mm.

Advanced Stamping Capabilities

Our extensive capabilities in advanced stamping processes include progressive stamping, large blank compound stamping, and rotary notch stamping. Global reach and capacity to handle diverse production requirements, showcasing versatility in manufacturing.

Enhanced Motor Performance and Quality

We focus on providing precision lamination solutions aimed at improving motor performance and reducing core loss, thereby enhancing overall motor efficiency. Commitment to helping clients achieve cost savings in the manufacturing process.

On-Time, In-Full Delivery

High-volume manufacturing facilities designed for quality and efficiency, ensuring the timely and complete delivery of client orders. Reliability in meeting production schedules and maintaining consistency in order fulfillment.

Offer Technical Support

Our dedicated design and engineering team is available to collaborate with clients throughout the entire product development process. Support provided from ideation to manufacturing, demonstrating a commitment to being a trusted partner in product design and development.

Other Superior Services

Lamnow offers a range of value-added services beyond basic lamination manufacturing, including annealing, bonding, welding, riveting, cleating, shaft-inserting, insulation coating, winding, die-casting, deburring, wire cutting, and laser cutting.

Our Production Process For Amorphous Alloy Core Laminations

Amorphous Lamination Prototype Services

lamination bonding prototype

We specialize in crafting high-quality lamination prototypes using cutting-edge techniques such as wire cutting and waterjet cutting.

Our advanced manufacturing processes ensure precision and efficiency in producing prototypes for a variety of applications.

With a commitment to swift delivery, our lead times range from 5 to 15 days, providing clients with innovative solutions and fast turnaround times in the realm of amorphous lamination prototyping.

In this intricate lamination bonding manufacturing process, laminations—thin layers of amorphous metal—are carefully stacked to form the stator and rotor components of the motor core.

Gluing technology plays a pivotal role in ensuring the precise alignment and cohesion of these laminations, contributing to the overall efficiency and performance of the amorphous motor.

The adhesive used in the gluing process is specifically chosen for its ability to provide a strong and durable bond, enhancing the structural integrity of the motor core.

Amorphous Motor Core Assembly

motor laminations glue bonding technique

Epoxy Insulation Coating Motor Amorphous Magnetic Cores

lamination epoxy power insulation coating process

In this process, our automation coating line applies an oxide layer of epoxy insulation coating to the surfaces of the amorphous metal laminate of the motor lamination core.

This coating serves to insulate the laminations electrically, preventing short circuits and improving the overall durability and reliability of the motor.

Additionally, the epoxy coating protects against environmental factors, corrosion, and mechanical stress, thereby extending the lifespan of the motor.

The precision and uniformity of this insulation process are crucial to maintaining the desired electrical properties of the laminations and ensuring the efficient performance of the amorphous motor in various operational conditions.

In the stator winding process, insulated copper wires are systematically wound around the stator, which is a stationary component of the motor.

The winding process is designed to create a specific configuration that facilitates the generation of a powerful magnetic field when electric current flows through the wires.

The use of amorphous metal in the stator enhances the motor’s magnetic properties, contributing to low core losses and improved overall efficiency.

Amorphous Motor Stator Winding

stator lamination winding process

Quality Control For Amorphous Metal Core

quality control for laminations

Amorphous Laminations FAQS

Amorphous metal alloy materials, also known as metglas, lack a crystalline structure, featuring a disordered atomic arrangement. Rapid cooling techniques, like melt spinning or vapor deposition, prevent crystallization, resulting in unique properties such as high strength, low corrosion, and excellent magnetic characteristics, making them valuable in various applications.

The amorphous metal materials for motor laminations provide unparalleled benefits, including lower core losses through minimized hysteresis loop and low eddy currents.

This enhances overall motor efficiency, leading to lower energy consumption, decreased heat generation, extended motor lifespan, and a more sustainable and environmentally friendly operation.

The new amorphous materials’ thickness is 25 microns in electric motor lamination manufacturing. We commonly use the grade 1K101 iron-based amorphous alloy soft magnetic materials.

Amorphous materials compared to silicon steel in motor structure manufacture, lacking a crystalline structure, exhibit lower losses, reduced eddy current losses, and enhanced electrical efficiency.

The disordered atomic arrangement in amorphous materials contributes to decreased hysteresis losses, making them a superior choice for energy-efficient motors.

While the initial investment may be slightly higher, the long-term benefits, including energy savings and increased motor lifespan, are a cost-effective choice for efficient motors using amorphous metal laminations.

Get Quality Amorphous Motor Laminations!

Are you ready to revolutionize your motor systems and elevate efficiency to unprecedented levels? Look no further than our cutting-edge amorphous motor rotor and stator laminations. Contact us today to discuss your solutions!