Motor Stator Laminations In China
Stator laminations are the crucial components that form the core of electric motor stators, playing a pivotal role in the generation of electromagnetic fields that drive machinery across various industries.
At Lamnow, we deliver top-notch stator laminations crafted with precision engineering and cutting-edge technology.
Custom Electric Motor Stator Laminations
Our precision-engineered electrical steel laminations are tailored to your specifications, optimizing motor efficiency and performance. We leverage advanced manufacturing processes to deliver high-quality, durable rotor and stator laminations that meet the unique demands of your applications.
Outer Stator Laminations
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-200mm Customized
Tolerance: 0.02 Per Drawing
Application: pumps, compressors, automotive, electric vehicles hub, hybrid vehicles, generators, fans, refrigerators, washing machines, drone
Inner Stator Laminations
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-200mm Customized
Tolerance: 0.02 Per Drawing
Application: new energy vehicles, electric tricycle, industrial motors, power tools motors, hoverboards, scooters
Slotless Stator Laminations
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-50mm Customized
Tolerance: 0.02 Per Drawing
Application: brushless DC (BLDC), permanent magnet synchronous motors (PMSM), servo motors, robotics, CNC machines, medical devices, UAVs
Skewed Stator Laminations
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-200mm Customized
Tolerance: 0.04 Angle Tolerance: +/-1 Degree
Application: servo motors, HVAC systems, EVs, pumps, compressors, medical devices, consumer electronics, home appliances, robotics, and automated manufacturing systems.
Helical Stator Laminations
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-50mm Customized
Tolerance: 0.04 Angle Tolerance: +/-1 Degree
Application: alternator motor, EVs hub motors
Self-Bonding Stator Laminations
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-200mm Customized
Tolerance: 0.01
Application: BLDC motors, linear motors, EI transformer core, power tools(drills and saws), new energy vehicles, automotive in-wheel, industrial motors, drone motors, and wind generators.
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-200mm Customized
Tolerance: 0.01
Application: hybrid and electric vehicles, industrial drives and automation, wind turbine and solar power or hydroelectric generators, aerospace, and marine industry.
Axial Flux Stator Laminations
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-200mm Customized
Tolerance: 0.02
Application: electric cars, motorcycles, electric bikes; aircraft, and drones; wind turbines, hydro generators, and tidal energy systems; industrial pumps, fans, and compressors; drills and electric saws.
Winding Stator Laminations
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-50mm Customized
Tolerance: 0.02
Application: AC motors, DC motors, generators, transformers, household appliances, industrial machinery, HVAC systems, electric vehicles, robotics, and renewable energy systems.
Insulating Coated Stator
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-200mm Customized
Tolerance: 0.02
Application: submersible pumps, drive fans, blowers, power generation systems, power distribution systems, wind turbines, hydroelectric generators, electric vehicles, power tools, and electric appliances.
Plastic Overmould Stator
OD: Customized ID: Customized
Silicon Steel Thickness: 0.1mm, 0.15mm, 0.2mm, 0.35mm, 0.5mm
Stator Height: 1mm-50mm Customized
Tolerance: 0.02
Application: outdoor power tools(lawnmowers or garden equipment), automotive windshield wiper motors, irrigation, deep well pump motors, boat propulsion systems, or marine pumps.
Design And Manufacture Capabilities For Stator Core Laminations
Material Sourcing Expertise
Lamnow specializes in sourcing and providing expertise in various types of electrical steel, including Non-Grain Oriented (NGO), Grain Oriented (GO), and Cold Rolled Motor Lamination (CRML) steel. The steel lamination thickness is 0.1mm – 1 mm.
Advanced Stamping Capabilities
Our extensive capabilities in advanced stamping processes include progressive stamping, large blank compound stamping, and rotary notch stamping. Global reach and capacity to handle diverse production requirements, showcasing versatility in manufacturing.
Enhanced Motor Performance and Quality
We focus on providing precision lamination solutions aimed at improving motor performance and reducing core loss, thereby enhancing overall motor efficiency. Commitment to helping clients achieve cost savings in the manufacturing process.
On-Time, In-Full Delivery
High-volume manufacturing facilities designed for quality and efficiency, ensuring the timely and complete delivery of client orders. Reliability in meeting production schedules and maintaining consistency in order fulfillment.
Offer Technical Support
Our dedicated design and engineering team is available to collaborate with clients throughout the entire product development process. Support provided from ideation to manufacturing, demonstrating a commitment to being a trusted partner in product design and development.
Other Superior Services
Lamnow offers a range of value-added services beyond basic lamination manufacturing, including annealing, bonding, welding, riveting, cleating, shaft-inserting, insulation coating, winding, die-casting, deburring, wire cutting, and laser cutting.
Our Production Process For Stator Lamination Stacks
Stator Lamination Stamping
We employ cutting-edge techniques such as progressive stamping, compound stamping, and rotary notching to in-house manufactured high-precision and efficient motor stator laminations.
Progressive dies stamping, widely used in motor stator manufacturing, our high-speed punching press machine employs consecutive punching operations on a silicon steel strip as it progresses through different stations. Efficient and cost-effective for high-volume production, it ensures precision and consistency in the final laminations.
Our automation compound stamping merges multiple processes into a single stroke, enhancing efficiency and accuracy in motor stator lamination production. This technique streamlines operations, reducing time and costs while ensuring precise and complex designs.
The rotary notching machine incorporates servo control systems and excels in precise cutting for large motor stator laminations. Ideal for low-volume production or prototyping, it ensures accuracy and efficiency in creating intricate designs for diverse motor applications.
Lamnow’s axial flux stator punching employs specialized stamping and rolling equipment, guided by a servo synchronous control system. This ensures precise groove stamping, consistent alignment, and diameter accuracy throughout, enhancing disc stator performance.
Our lamination bonding ensures the integrity and stability of motor laminated cores.
Glue dot bonding involves applying adhesive dots strategically on laminations, providing secure fixation.
On the other hand, self-bonding utilizes materials with inherent adhesive properties, eliminating the need for additional adhesives.
Both techniques enhance structural cohesion, reduce vibrations, and improve the overall performance and reliability of motors.
Stator Lamination Bonding
Stator And Rotor Lamination Stacking
Once the thin lamination sheets are stamped, we offer diverse motor stator core assembly techniques such as interlocking, laser welding, TIG welding, MIG welding, riveting, cleating, bolts, and shaft insertion.
Laser welding ensures precision and minimal heat impact, while TIG and MIG welding offer robust options for specific applications. Riveting and cleating provide mechanical stability, and bolts enhance structural integrity.
Additionally, shaft insertion finalizes the assembly. This meticulous approach in lamination stacked together integrates various methods, ensuring a durable and well-structured core for electric motors.
Stator plastic overmolding is a process crucial in enhancing the durability and insulation of electric motor components.
This method involves encasing the stator with a protective plastic layer, forming a seamless and resilient barrier. The overmolding not only shields against environmental factors and mechanical stress but also improves thermal performance.
This injection molding process ensures longevity, reduces the risk of electrical failures, and contributes to the overall efficiency and reliability of electric motors in diverse applications.
Stator Injection Molding
Epoxy Powder Coating For Motor Core Lamination
Our epoxy powder insulating coating for motor core lamination is a cutting-edge solution that ensures robust protection and enhanced performance.
Applied as a fine epoxy resin powder, it forms a durable and insulating layer over the core laminations, safeguarding against corrosion, environmental elements, and electrical stress.
This coating process not only fortifies the motor against wear and tear but also enhances thermal efficiency. The result is a resilient motor core with improved longevity and reliability.
This technique involves precisely winding copper or aluminum wire around the stator core to create electromagnetic coils. The coil winding pattern determines the motor’s performance characteristics.
Lamnow’s advanced automation machinery and skilled manual craftsmanship ensure uniform winding, optimizing coil efficiency and reducing energy loss.
Our stator coil winding is a crucial component in the production of high-quality and efficient motor systems for diverse applications.
Motor Stator Coil Winding
Quality Control For Stator Stacks
- Our quality control for stator and rotor stack adheres to rigorous standards, with ISO9001 certification. Commitment to quality extends beyond compliance, guaranteeing that every lamination stack undergoes a thorough inspection.
- The technical team tests the electrical properties, magnetic properties, and mechanical properties of the raw materials to ensure they meet the required standards.
- Utilizing advanced tools such as Coordinate Measuring Machines (CMM), 2D inspection systems, and height detectors, we meticulously verify dimensional accuracy and consistency in the lamination stacks.
- We provide a traceable history of the product, including maintaining detailed documentation of the manufacturing process, inspection results, and any corrective actions.
Stator Used Silicion Steel Materials
Lamnow has diverse electrical steel materials, including silicon steel, from various brands, catering to your specific requirements for optimal performance in electrical applications.
| Sura Cogent-Sweden | JFE Steel-Japan | Steel-China | China Steel-Taiwan | |
|---|---|---|---|---|
| 0.1mm | NO10 | ST-100ï¼› 10JNEX900 | 10SW1000 | |
| 0.15mm | NO15 | ST-150 | B15AT1200/B15AV1000; 15SW1200 | 15CS1200 |
| 0.2mm | NO20/NO20-1200 | 20JNEH1200/20JNEH1500 | B20AV1200/B20AV1300; 20SW1200; 20TWV1200 | 20CS1200/1500 |
| 0.25mm | NO25 | 25SW1250/1300; 25TWV1300 | ||
| 0.27mm | NO27 | B27AV1400; 27SW1400; 27TWV1400 | ||
| 0.35mm | M270-35A | 30JNE230/35JNE250 | B35A210/230/250/270; 35SW270/35SWH1900/35SWYS5000 ï¼› 35TW250 | 35CS210/230/250/270 |
| 0.5mm | 50JNE470 | B50A270/290/350/470/600/800ï¼› 50SW400ï¼› 50TW400 |
Stator Laminations FAQS
Stator laminations are used to reduce eddy current losses, which occur when a magnetic field induces circulating currents in the conducting material. By using laminations, these losses are significantly reduced, leading to improved motor efficiency.
Electrical steel, also known as silicon steel, is the most common material for stator laminations. It has high magnetic permeability and low electrical conductivity, making it ideal for minimizing eddy current losses. Other soft magnetic materials, such as nickel and cobalt alloys, may also be used for specific applications.
In EVs higher up the performance scale and in heavy-duty commercial vehicles, where the application requires higher torque and power density, high-induction and low-loss cobalt-iron alloys come to the fore.
Yes, various types of stator laminations are available to suit different applications and requirements. The choice of material, lamination design, and manufacturing process may vary based on factors such as motor speed, power rating, and environmental conditions.
The prototyping process for the stator laminate core typically takes 7-15 days, considering the need for precision in design, material selection, and manufacturing methods to ensure optimal performance and efficiency.
Stator laminates find widespread use in various industries, including automotive for electric vehicles, power tools, power generation, renewable energy, industrial machinery, and household appliances.
They are integral components in electric motors and generators, contributing to improved energy efficiency and performance across diverse applications in the electrical and electromechanical sectors.
To prevent motor stator corrosion, various methods are employed. These include immersing the stator core in rust-proof oil, applying electrophoretic coating deposition for a protective layer, and packaging stators with VCI paper during transportation.
Choose Precision with Our Stator Laminations!
Elevate your motors and generators with our high performance stator laminations. Experience unparalleled precision, reliability, and efficiency. Contact Us today to discuss your motor design requirements!
