Variable Reluctance Resolver Lamination Core In China
We are a professional manufacturer of resolver cores for automotive and electric vehicle applications. Resolver cores enable accurate signal and power transmission in rotating systems such as electronic power steering, airbags, 360° camera systems, and rotating infotainment displays.
Customized Resolver Stator And Rotor Lamination Core For Automotive
We provide customized resolver stator and rotor lamination cores for automotive applications, using high-quality electrical steel in 0.2mm, 0.35mm, and 0.5mm thicknesses. Our manufacturing capabilities include high-speed stamping, bonding, and interlocking techniques to meet high accuracy and performance demands. Ideal for EV motors, our resolver cores ensure reliable signal feedback and long-term stability.
Design And Manufacture VR Resolver Iron Core Capabilities
Material Sourcing Expertise
Lamnow specializes in sourcing and providing expertise wide variety of materials, including 0.1mm -1mm thickness Non-Grain Oriented (NGO), Grain Oriented (GO), Cold Rolled Motor Lamination (CRML) steel.
Advanced Stamping Capabilities
Our extensive capabilities in advanced stamping processes include progressive stamping, large blank compound stamping, and rotary notch stamping. Global reach and capacity to handle diverse production requirements, showcasing versatility in manufacturing.
Enhanced Motor Performance and Quality
We focus on providing precision lamination solutions aimed at improving motor performance and reducing core loss, thereby enhancing overall motor efficiency. Commitment to helping clients achieve cost savings in the manufacturing process.
On-Time, In-Full Delivery
High-volume manufacturing facilities designed for quality and efficiency, ensuring the timely and complete delivery of client orders. Reliability in meeting production schedules and maintaining consistency in order fulfillment.
Offer Technical Support
Our dedicated design and engineering team is available to collaborate with clients throughout the entire product development process. Support provided from ideation to manufacturing, demonstrating a commitment to being a trusted partner in product design and development.
Other Superior Services
Lamnow offers a range of value-added services beyond basic lamination manufacturing, including annealing, bonding, welding, riveting, cleating, shaft-inserting, insulation coating, winding, die-casting, deburring, wire cutting, and laser cutting.
Stator And Rotor Lamination Manufacturing Process For Resolver
Resolver Lamination Prototype
We offer fast and precise resolver lamination prototyping services using laser cutting and wire EDM technologies.
Whether for stator or rotor prototypes, we support various material thicknesses and complex designs.
Typical lead time for prototypes is around 7 to 15 working days, depending on the complexity and quantity. Our experienced team ensures quick turnaround and quality assurance to help you accelerate your development process.
For mass production of resolver stator and rotor laminations, we offer high-speed progressive stamping services using presses ranging from 60 to 200 tons. After prototype validation, stamping becomes the ideal method for producing large quantities with consistent quality and high efficiency.
Stator core pieces are stacked while being rotated by 90 degrees to perform the translocation. All stamping dies are designed and manufactured in-house, ensuring tight tolerances, fast turnaround, and full control over tooling quality.
High Speed Stamping Resolver Core
Resolver Lamination Stacks Injection Mold
We provide injection mold insulation solutions for resolver lamination stacks using high-performance materials such as ABS, PA6, and PA66.
Injection molding offers excellent electrical insulation, mechanical strength, and dimensional consistency, making it ideal for automotive and industrial resolver applications.
We offer flexible resolver stator winding services for both low-volume prototypes and high-volume production. Manual winding is available for small batches, while automated winding ensures efficiency and consistency for mass production.
We use copper wire in accordance with AWG standards, with thermal ratings up to 200°C. Our winding process ensures high slot fill factor, optimized for performance and reliability.
Each stator is wound with precision to meet the demanding requirements of automotive and industrial resolver applications.
Resolver Stator Winding
Resolver Iron Core FAQS
A resolver is an analog rotary position sensor that detects angular position using electromagnetic coupling. It consists of a rotor and a stator with windings. As the rotor turns, it induces voltage in the stator windings, producing sine and cosine signals. These signals are used to precisely calculate the shaft angle.
Resolvers are widely used in electric vehicles, robotics, CNC machines, aerospace, and industrial motors. They provide reliable position feedback even in harsh environments, making them ideal for mission-critical systems requiring long-term stability and durability.
Unlike encoders that rely on digital signals, resolvers use analog sine and cosine signals. Resolvers are more robust against dust, oil, temperature changes, and vibration. Encoders are typically more accurate in clean environments, but resolvers are preferred for heavy-duty applications.
A resolver is composed of a laminated stator and rotor core, excitation windings, and two secondary windings positioned 90° apart. The rotor typically rotates inside the stator, and the interaction of the magnetic fields generates the output signals.
Get Our Quality Resolver Stator And Rotor Core!
Need resolver laminations for automotive or industrial use? We provide custom solutions with fast prototyping and mass production support—get in touch now!