Laser Cutting Motor Lamination
As a leading manufacturer of motor, generator, and transformer laminations in China, we understand the intricate needs of our customers when it comes to rapid prototyping. Our state-of-the-art laser cutting motor lamination technology ensures that every cut is exact, resulting in dimensionally accurate motor core laminates.
laser cutting services
Precision And Innovation
Our laser-cutting lamination prototype services offer a rapid lead time of 7-15 days, guaranteeing a swift quick turnaround of precise, high-quality motor laminations.
Customize Laser Cut Electrical Steel Lamination
Lamnow specializes in custom laser-cut electrical steel laminations for various applications, such as automotive, electric vehicles, power tools, home appliances, renewable energy, aerospace drones, rail transportation, industrial, etc.
Our advanced laser-cutting technology ensures precise, burr-free cuts, allowing for complex designs and tight tolerances. Lamnow produces motor stator core laminations, rotor laminations, armature laminations, pole assemblies, vents plates, and more that find application in transformers, electric motors, power generations, and more.
Capabilities For Laser Cutting Stator And Rotor Laminations
Laser cutting is a highly precise and versatile process that uses a laser beam to cut through a variety of materials. The process involves focusing a high-powered laser onto the surface of the material, which melts, burns, or vaporizes the material along the desired cutting path.
The rotor and stator lamination cores use high-grade electrical steel, typically silicon steel or non-oriented electrical steel. This material is carefully selected for its magnetic properties and low electrical conductivity.
Our engineers use CAD and 3D Solidworks software to design the precise shape and size of the laminations. This design is then converted into machine-readable instructions for the laser cutter.
The metal sheet is placed on the cutting bed of the laser cutting machine. The laser, guided by the programmed instructions, cuts through the material with extreme precision, creating the desired shapes for the laminations.
The freshly cut laminations may undergo post-processing steps such as deburring, cleaning, or surface treatments to remove any sharp edges or surface imperfections.
Benefits Of Laser Cutting Core Laminations
Precision
Laser cutting provides high accuracy and repeatability, ensuring consistent quality and tight tolerances for motor laminations, which is crucial for motor efficiency and performance.
Flexibility
Lasers can cut motor core stacks of complex shapes and patterns quickly and with minimal tooling changes, allowing for efficient customization and adaptation to different motor and generator designs.
Reduced Material Waste
The precise nature of laser cutting minimizes the amount of material wasted, leading to cost savings and improved sustainability in the manufacturing process.
Faster Production
Laser cutting is a fast process, enabling rapid production of motor laminations compared to traditional methods, reducing lead times and increasing manufacturing efficiency.
Clean Edges
Laser cutting produces clean, burr-free edges, ensuring smooth and consistent surfaces on motor laminations, which is crucial for minimizing losses due to eddy currents.
Minimal Heat Zone
Laser cutting generates minimal heat, reducing the risk of distortion or damage to the material, resulting in better overall lamination quality and performance.
Motor Iron Core Laser Cutting Quality Control
- Quality control in laser cut electric motor laminations is critical to ensure the precise and consistent manufacturing of laminations used in electric motors. Here are some key quality control measures:
- Inspected for raw materials' magnetic properties, grain orientation, thickness, and surface quality.
- The laser cutting parameters, including power, speed, and focus, should be optimized for the specific material and thickness to ensure clean cuts without excessive heat-affected zones or burrs.
- Precision measuring tools such as micrometers and calipers are used to verify the dimensions. The dimensions of each lamination should be within tight tolerances.
Laser Cut Lamination Related Services
Bonding
We use bonding varnishes to achieve glue dot, and full surface bonding electrical steel laminations, and provide the ideal bonding method for your electric motor iron cores.
Core Assembly
The lamination stacking and core assembly methods include laser welding, TIG welding, MIG welding, riveting, cleating, bolt, etc. The purpose enhancing overall motor efficiency.
Insulation
We offer epoxy resin coating processes to achieve motor iron core insulation. They are applied to prevent electrical losses and ensure efficient energy transfer within the laminations.
Laser Cutting Motor Lamination Manufacturer
ISO 9001:2008 Certification
Multiple laser cutting machines to cut motor, generator, and transformer laminations
Laser-cut silicon steel material thickness from 0.1mm-1mm
Motor Lamination tolerances down to 0.01
Build your Motor Core Laser Cut knowledge
You’ll find the electric motor iron core laser cutting prototype resources with confidence on the Lamnow blog.
Laser Cut Laminations FAQS
Depending on the material and thickness, laser cutting can achieve tolerances as tight as ±0.001 inches, ensuring precise and consistent results.
Yes, laser cutting is versatile and scalable, making it suitable for both rapid prototyping and large-scale production of motor laminations.
How does laser cutting compare to other cutting methods for motor laminations?
Yes, laser-cut laminations are suitable for a wide range of motor applications, including those requiring high-speed and high-power performance.
Materials commonly used for laser cutting in motor and generator core manufacturing include silicon steel for structural components, nickel alloy for enhanced conductivity, cobalt alloy for high-temperature resistance, amorphous alloys for magnetic properties, stainless steel for corrosion resistance, and aluminum for lightweight applications, ensuring efficiency and performance in diverse motor designs.
Quality Laser Cut Laminations!
Are you looking for a cutting-edge solution to revolutionize your motor designs? With our state-of-the-art technology and experienced team, we can provide you with the highest quality laminations, perfectly tailored to your needs. Contact us to learn more and get started on your next project.