Cleating Stator Lamination

Our cleating stator lamination technology is one method of core assembly, offering unmatched precision and reliability in the process of stacking laminations. With our expertise and cutting-edge machinery, we guarantee superior quality and consistency in every product.

lamination cleating services

lamination cleating services

Precision And Innovation

Our lamination cleaning services ensure that stator laminations are perfectly stacked, improving the efficiency and performance of electric motors. Through precise cleating, our expert team ensures that laminations are securely aligned.

Custom Cleating Stator Core Assembly

At Lamnow, our custom cleating motor and generator stator core lamination services cater to various industries, including automotive, industrial, aerospace, HVAC, and renewable energy systems. Cleating notches vary from 2 to 16 per stator, the location of the cleat notches should be in line with a lamination tooth or slot opening to ensure optimal alignment and efficiency.

For large stators, maintaining a consistent 18 degrees apart spacing between two notches is crucial. Our motor design expertise guarantees precise cleating that maximizes motor performance and reliability, delivering tailored solutions for your specific application needs.

wind generator lamination
stator and rotor stacks of compound stamping
cleating BLDC motor laminations
explosion-proof electric machine laminations

Capabilities Of Motor Core Lamination Cleating

Lamination is a process used to create the core of an electric motor. In this process, thin layers of a metal are stacked and bonded together. These cores are assembled by forcing steel straps into notches in the periphery of the laminations. This method provides for good dimensional stability with very little increase in core loss.

motor lamination cleating process

The first step is to design the shape of the core, including the size, the number of laminations, and the arrangement of cleats. This is usually done using computer-aided design (CAD) software.

The laminations are typically made from thin sheets of silicon steel or other magnetic materials. The thickness of each lamination is chosen based on the desired performance of the motor.

The laminations are then stacked together to form the core. Each lamination is carefully placed on top of the previous one, ensuring that the magnetic properties of the core are maintained.

Once the laminations are stacked, the cores are assembled using a cleating machine. The cleating machine punches holes or slots within the stator laminations at specific locations. These holes or slots are used to insert small pieces of galvanized strips/CR strips in thickness of up to 2mm as per desired core length, which helps hold the laminations together.

Benefits Of Electric Motor Lamination Stacks Cleating

Cleats are typically folded over the ends of the motor cores and may have an adverse effect on electrical clearance. However, this method provides for good dimensional stability with very little increase in core loss. Here are some benefits:

Improved Core Strength

Cleating helps to hold the laminations together more securely, increasing the overall strength and stability of the core. This reduces the risk of the laminations separating during use.

Reduced Vibration and Noise

The secure bonding of the laminations reduces the vibration and noise produced by the motor during operation. This results in a quieter and smoother-running motor.

Enhanced Cooling

The cleating process creates small gaps between the laminations, allowing for better airflow through the core. This improves the cooling efficiency of the motor, which can help to extend its lifespan and prevent overheating.

Improved Performance

The increased strength and stability of the core, along with the reduced vibration and noise, can lead to improved motor performance. This includes higher efficiency, better torque output, and smoother operation.

Cost Savings

Cleating helps to reduce the risk of motor failure, which can lead to significant cost savings in terms of repairs and replacements. Additionally, the improved performance and efficiency of the motor can result in lower energy consumption.

Motor Lamination Cleating Related Services

Motor Stamping

Motor lamination stamping includes progressive stamping, compound stamping, and rotary notching employs specialized dies to cut and shape silicon steel(electrical steel).

Prototyping

Laser cutting and wire-cutting electrical steel lamination prototype to meet customer needs. Our rapid prototyping lead times are as fast as 15 days.

Insulation

We offer injection molding(plastic overmolding) and electrostatic epoxy powder coating processes to achieve an insulating motor stator and rotor lamination.

Cleating Motor Lamination China Manufacturer

We understand the importance of quality and precision when it comes to motor lamination cleating. As a trusted manufacturer in China, we are committed to providing you with superior cleating services for your electric motor lamination needs. We offer competitive pricing without compromising on quality.

Build your Motor Core Cleating knowledge

You’ll find the electric motor stator core cleating and stacking resources with confidence on the Lamnow blog.

Laminations Cleating FAQS

The primary purpose of cleating stator laminations is to hold the individual laminations together, ensuring that they maintain their position and alignment during the motor’s operation. This helps to prevent vibration, reduce noise, and enhance the overall stability of the motor core.

When designing cleats for stator laminations, factors such as the size and shape of the cleats, the spacing between cleats, and the material used for the cleats should be considered. These factors can affect the overall performance and efficiency of the motor.

Cleated stator laminations are manufactured using a specialized machine that can create precise holes or slots in the laminations. The cleating process involves stacking the laminations together, punching holes or slots in the edges, and then bonding the laminations together.

Yes, cleating can be customized to meet the specific requirements of different motor applications. This cleating involves designing the size, shape, and arrangement of the cleats to fit the needs of the motor.

In addition to the cleating process, we offer bonding adhesive, riveting, cleating, and welding technology to bonded core laminations. The glue-dot bonding and self-bonding are high-tech manufacturing technology is becoming more and more mature.

Selecting Quality Cleating Stator Laminations!

Are you looking to enhance the performance, efficiency and reliability of your electric motor? Look no further than our expert cleating services for stator laminations. Get in touch with us today to discuss your stator cleating needs and how we can help you achieve your goals.