Cleating Stator Lamination
Our cleating stator lamination technology is one method of core assembly, offering unmatched precision and reliability in the process of stacking laminations. With our expertise and cutting-edge machinery, we guarantee superior quality and consistency in every product.
lamination cleating services
Precision And Innovation
Our lamination cleaning services ensure that stator laminations are perfectly stacked, improving the efficiency and performance of electric motors. Through precise cleating, our expert team ensures that laminations are securely aligned.
Custom Cleating Stator Core Assembly
At Lamnow, our custom cleating motor and generator stator core lamination services cater to various industries, including automotive, industrial, aerospace, HVAC, and renewable energy systems. Cleating notches vary from 2 to 16 per stator, the location of the cleat notches should be in line with a lamination tooth or slot opening to ensure optimal alignment and efficiency.
For large stators, maintaining a consistent 18 degrees apart spacing between two notches is crucial. Our motor design expertise guarantees precise cleating that maximizes motor performance and reliability, delivering tailored solutions for your specific application needs.
Capabilities Of Motor Core Lamination Cleating
Lamination is a process used to create the core of an electric motor. In this process, thin layers of a metal are stacked and bonded together. These cores are assembled by forcing steel straps into notches in the periphery of the laminations. This method provides for good dimensional stability with very little increase in core loss.
The first step is to design the shape of the core, including the size, the number of laminations, and the arrangement of cleats. This is usually done using computer-aided design (CAD) software.
The laminations are typically made from thin sheets of silicon steel or other magnetic materials. The thickness of each lamination is chosen based on the desired performance of the motor.
The laminations are then stacked together to form the core. Each lamination is carefully placed on top of the previous one, ensuring that the magnetic properties of the core are maintained.
Once the laminations are stacked, the cores are assembled using a cleating machine. The cleating machine punches holes or slots within the stator laminations at specific locations. These holes or slots are used to insert small pieces of galvanized strips/CR strips in thickness of up to 2mm as per desired core length, which helps hold the laminations together.
Benefits Of Electric Motor Lamination Stacks Cleating
Cleats are typically folded over the ends of the motor cores and may have an adverse effect on electrical clearance. However, this method provides for good dimensional stability with very little increase in core loss. Here are some benefits:
Improved Core Strength
Cleating helps to hold the laminations together more securely, increasing the overall strength and stability of the core. This reduces the risk of the laminations separating during use.
Reduced Vibration and Noise
The secure bonding of the laminations reduces the vibration and noise produced by the motor during operation. This results in a quieter and smoother-running motor.