Tesla: 3D6 Hairpin Motor

Tesla 3D6 Hairpin Motor

Why can Tesla’s 3D6 Hairpin motor achieve both high power and high efficiency?

This motor adopts a compact flat-wire winding design, which improves slot fill factor and enhances heat dissipation. Within a limited space, it delivers remarkable power density and energy conversion efficiency, making it a standout component of the electric drive system.

What is A High Voltage Motor? How is it made?

What is A High Voltage Motor

Have you ever wondered how the electrical cores that drive large industrial equipment break through the limits of thousands of volts? A high-voltage motor, with its precisely designed mica insulation and vacuum impregnation process, converts copper wire into a safe and efficient energy carrier. Let’s explore the manufacturing secrets of this powerful heart of modern industry!

New Direction: Flat Wire Motor Stator W-Pin Winding

flat wire motor w-pin winding

Do you know why W-Pin flat wire winding is becoming a focus in the electric motor industry? Compared with the mainstream Hair-pin winding, what makes W-Pin winding different?

In this article, we will explain what W Pin is, its manufacturing process, advantages and disadvantages, and real application cases. This will help you understand this advanced technology quickly.

10 Mainstream Electric Motor Types

10 mainstream electric motor

Have you often heard terms like “brushless,” “servo,” or “reluctance motor” and felt confused about the differences? As the “heart” of various machines, motors come in many types, each with its own strengths. This article will walk you through 10 mainstream electric motor types and their typical applications.

Automotive Micro Motor – Top 10 China Brushless DC Motor Manufacturers

China brushless DC motor manufacturers

Do you know which companies stand out in the field of automotive micromotors and become the leading China brushless DC motor manufacturers?

We will focus on the cutting-edge forces in China’s brushless DC motor industry and take stock of ten representative companies, including Zhejiang Founder Motor, Shanghai Moos Electric, Jiangsu Leili Motor, Johnson Motor, Jiehe Parts, etc., to reveal the key driving force for the development of automotive intelligence and electrification.

Motor Winding: Slot Fill Factor VS Copper Fill Factor

Slot Fill Factor VS Copper Fill Factor in Motor

Are you confused about the difference between slot fill factor vs copper fill factor in motors? During motor design and manufacturing, these two parameters play a critical role. They directly affect the motor’s efficiency, thermal management, cost, and performance. This article provides a detailed analysis of slot fill factor and copper fill factor.

Six Impregnating Varnishing Methods For Motor Winding

Six Impregnating Varnishing Methods

How familiar are you with motor winding varnishing methods? These six impregnation menthods not only affect motor performance but also directly determine its lifespan. This article focuses on six major methods: pouring, dripping, rolling, immersion, vacuum pressure impregnation (VPI), and spraying.